A safer footing

Durable 3D printed crutch tips made from leftover filament, keeping crutches stable long after standard rubber tips wear out.

10+
Items printed
6hrs per pair
Average print time
TPU
Filament

Crutch tips

HFA-BCMF began producing 3D-printed crutch tips in 2025 in response to a request from Mao Tao Clinic’s physiotherapy department for replacement tips for their patients’ crutches. The physiotherapy department was noticing a recurring issue, where crutches users would frequently return to the clinic asking for replacements because the standard rubber tips wore down quickly, creating a slip hazard and making the crutches unstable. But replacement standard tips are not affordable for the clinic or their patients. As the department’s supply of conventional tips rapidly depleted, staff from the physiotherapy department asked if HFA-BCMF’s 3D team could print a more sustainable, cost-efficient version.

Product photos

3D printed crutch-tip orthosis 1

1 / 5

Recipient stories

Thu

Thu

Age 43

motorcycle accident

“After two months of daily use, the crutch tips remain in excellent condition.”

“After two months of daily use, the crutch tips remain in excellent condition. They provide a strong reliable grip that prevents slips, whether I am walking around my village, through my home or even showering. They continue to perform well and offer consistent stability in every situation.”